Vehicles before change point in 1982
REPLACING PLATE CLUTCHES AND BRAKES
Disassemble transmission 24 00 080.
Clutch A:
Press clutch assembly together and remove snap
ring (1).
Remove plate carrier (2).


24 00 080

Lift out set of plates and diaphragm.

Remove plates.
Installed Order:
1 Spring plates (two)
2 Outer plates (six)
3 Liner plates (five)
4 Plate carrier
Installation: Place new liner plates in ATF having
temperature of 70°C (160°F) for about
20 minutes.

Place diaphragm in input shaft housing with
concave side facing down.
Install set of plates with plate carrier.
Press clutch assembly together and install snap
ring.

Clutch B:
Remove snap ring (1).
Remove outer and liner plates.

Remove plates.
Installed Order:
1 Outer plates 1.8 mm (0.071´´) (four)
2 Liner plates (four)
3 End plate 4.5 mm (0.177´´) (one)
4 Housing
Installation: Soak new liner plates in ATF having
temperature of 70°C (160°F) for about 20 minutes.

Clutch C´
To facilitate installation insert entire assembly in
a pipe with an inside diameter of 29 mm (1.142´´)
and clamp it in a vise.
Remove centering plate (5).

Remove outer plates (6), liner plates (7) and
one-way clutch (8) for 2nd gear.
Installation: Install one-way clutch (8) that
bent tabs of retaining plate are visible from
above.
Installed Order:
6 Outer plates (two)
7 Liner plates (two)
Soak new liner plates in ATF having temperature
of 70°C (160°F) for about 20 minutes.

Clutch C:
Remove snap ring (1).

Remove plates.
Installed Order:
2 Outer plates 1.8 mm (0.071´´) (two)
3 Liner plates (two)
4 End plate 4.5 mm (0.177´´) (one)
Installation: Soak new liner plates in ATF having
temperature of 70°C (160°F) for about
20 minutes.

Clutch D
Lift clutch body with clutch D off of set of
planet gears.

Remove snap ring (1).

Remove plates.
Installed Order:
2 Outer plates 1.8 mm (0.071´´) (four)
3 Liner plates (four)
4 End plate 4.5 mm (0.177´´) (one)
Installation: Soak new liner plates in ATF having
temperature of 70°C (160°F) for about 20 minutes.

Vehicles after change point in 1982
REPLACING PLATE CLUTCHES
AND BRAKES
Disassemble transmission 24 00 080.
Clutch A:
Press out input shaft (1).
Check O-ring (2), replacing if necessary.


24 00 080

Compress clutch assembly and lift off circlip
(3).
Remove plate carrier (4).

Lift out plate set and diaphragm spring.

Press out piston for clutch A at oil bore with
compressed air.

Installation:
Replace O-rings (5 and 6).

Remove plates.
Installed Order:
1 Spring plates (two)
2 Outer plates (six) - 1.8 mm
3 Lined plates (five)
4 Plate carrier

Place diaphragm spring in input shaft case with
curved surface facing down.
Install plate set with plate carrier.
Compress clutch assembly and install circlip.

Clutch B:
Remove circlip (1).
Remove outer and lined plates.

Bend open lock plate (2).
Push down spring diaphragm with Special
Tool 24 2 030 and remove circlip (3).
Installation:
Replace and lock lockplate.
Install diaphragm spring with curved surface
facing up.

Press out piston for clutch B at oil bore with
compressed air.

Installation:
Check O-rings (4 and 5), replacing if necessary.

Installed Order:
1 Outer plates (four) - 1.8 mm
2 Lined plates (four)
3 End plate (one) - 4.5 mm
Important!
Install end plate with ground side facing lined
plate.
4 Housing

Clutch C´:
To facilitate work place entire assembly in a
pipe with an inside dia. of 29 mm (1.142´´) and
clamp in a vise.
Lift off centering plate (5).
Remove outer and lined plates as well as one-way
clutch.

Push down diaphragm spring with Special Tool
24 2 030 and remove split retaining ring (1).
Installation:
Install diaphragm spring with curved surface
facing up.

Press out piston for clutch C´ at oil bore with
compressed air.
Installation:
Check O-rings (2 and 3), replacing if necessary.

Installation:
Install one-way clutch (8) that bent over tabs
of retainer are seen from above.
Installed Order of Plates:
6 Outer plates (two) - 1.8 mm
7 Lined plates (two)

Clutch C:
Remove outer and lined plates.

Push down on diaphragm spring with Special
Tool 24 2 030 and remove split retaining
ring (2).
Installation:
Install diaphragm spring with curved surface
facing up.

Press out piston for clutch C at oil bore with
compressed air.
Installation:
Check O-rings (3 and 4), replacing if necessary.

Installed Order:
2 Outer plates (two) - 1.8 mm
3 Lined plates (two)
4 End plate (one) - 4.5 mm
Important!
Install end plate with ground side facing
lined plate.

Clutch D:
Remove clutch body with clutch D from
planet gear set.

Remove circlip (1).
Remove outer and lined plates.

Push down on diaphragm spring with Special
Tool 24 2 030 and remove circlip (2).
Installation:
Install diaphragm spring with curved surface
facing up.

Press out piston for clutch D at oil bore with
compressed air.
Installation:
Check O-rings (3 and 4), replacing id necessary.

Installed Order:
2 Outer plates (four) - 1.8 mm
3 Lined plates (four)
4 End plate (one) - 4.5 mm
Important!
Install end plate with ground side facing
lined plate.