Vehicles after change point in 1982 DISASSEMBLING/ASSEMBLING ENTIRE SYNCHRONIZATION - Output Shaft Removed - Disassemble output shaft - see 23 21 552. Check distance* between synchromesh ring and clutch. Measure in area of stops. Synchromesh rings should bear uniformly on their entire surface. 23 21 552 * See Specifications | |
Disassemble the synchronizer. Pressure piece (1), spring (2) and ball (3). Installation: Bore (4) in the sliding sleeve must be aligned with ball (3). | |
Installation: Install all springs, pressure pieces and balls. Important! Curved surfaces of pressure pieces (2) face the operating sleeve. Insert synchronizer into the sliding sleeve half its length. Press in ball far enough that the synchronizer can be pressed into the sliding sleeve. |