DISASSEMBLING/ASSEMBLING SYNCHRONIZATION - Transmission Removed - Disassemble output shaft 23 21 551. Important: Replace synchromesh rings, if distance between synchromesh ring and synchronizer is less than 1.0 mm (0.040´´). Measure this distance in area of stops. This distance will be 1.0 to 1.4 mm (0.040 to 0.055´´) for new synchromesh rings. 23 21 551 | |
Disassemble synchronizer. Spring (1), thrust pad (2) and ball (3). | |
Installation: Install all springs, thrust pads and balls. Important: Convex face of thrust pads (2) faces operating sleeve. Insert synchronizer into operating sleeve halfways. Press in balls far enough that synchronizer can be pressed into operating sleeve. |