REMOVING AND INSTALLING UPPER AND LOWER
TIMING CASE COVERS
Remove upper timing case cover 11 14 100.
Remove chain tensioner piston 11 31 090.
Remove fan 11 52 000.
Stacken drive belt by loosening alternator, vane
pump, air pump and compressor.
Installation: Tighten drive belts - standard belt
must give under thumb pressure applied midway
between two pulleys by 5 to 10 mm (0.197 to
0.394´´) and open flank belts by 2 to 3 mm
(0.080 to 0.120´´).
Detach flange and remove pulley.


11 14 100
11 31 090
11 52 000

Remove guard.
Hold flywheel with Special Tool 11 2 100.
Use Special Tool 11 2 120 for automatic transmission.

Unscrew nut¹) and pull off vibration damper
with hub.
Important: Watch correct location of key (1).
Installation: If hub has serious scoring, install
seal that iis sealing lip is in front of or behind
scored groove.


¹) See Specifications

Take off TDC locator sensor.
Installation: Adjust TDC locator sensor 12 11 031.
Unscrew bolts on timing case cover and oil pan.
Only loosen other oil pan bolts.
Detach oil pan gasket from timing case cover with
a knife carfully.
If oil pan gasket is damaged, remove oil pan 11 13 000.


12 11 031
11 13 000

Remove timing case cover.
Installtion: Coat mating surfaces between oil
pan and crankcase with Atmosit or Curil K 2.
Important: Tensioner piston take-up must be
in oil pocket.

Vehicles after change point in 1982
REMOVING AND INSTALLING/
SEALING LOWER TIMING CASE
COVER
Remove fan 11 52 000.
Remove vibration damper with hub 11 23 000.
Remove upper timing case cover 11 14 100.
Remove chain tensioner piston 11 31 090.
Unscrew water pump pulley.


11 52 000
11 23 000
11 14 100
11 31 090

Unscrew and swing alternator aside.
Unscrew bolt (1).
Loosen bolts (2 and 3).

Unscrew power steering pump and remove bolts (5).
Installation:
Do not tension console while installing - use spacers (4), see 32 41 131.


32 41 131

Swing away and tie down console.
Unscrew oil pan bolts.

Unscrew bolts on timing case cover and oil pan.
Only loosen other oil pan bolts.
Installation:
Mount TDC transmitter (6) and suspension eye (7).
Check length of bolts.

Pry oil pan gasket off timing case cover carefully with a knife.
If oil pan gasket is damaged, remove oil pan 11 13 000.


11 13 000

Take off timing case cover.
Installation:
Coat mating surfaces between oil pan and crankcase with a brush-on universal
sealing compound/Three Bond Silicone 1207**.
Important!
Take-up for tensioner piston must be in oil pocket.


** Source: HWB