Vehicles before change point in 1982 REMOVING AND INSTALLING OIL PAN Remove stabilizer 31 35 000. Drain engine oil. Disconnect wires on oil level switch. Installation: Add engine oil¹). 31 35 000 ¹) See Specifications | |
Detach high pressure pump. Hoses remain connected. | |
Remove bolt (1). Loosen other bolts only enough that bolts on oil pan can be unscrewed. Installation: Install bracket without stress. Use spacer between bracket and oil pan. Spacers are available in different thicknesses. | |
Remove air cleaner housing 13 71 000. Take off oil pan. Turn crankshaft until conrod no. 6 is above mating surface of crankcase. Unscrew engine mounts right top and bottom. Lift engine on right bracket until oil pan can be removed. Installation: Replace gasket. 13 71 000 | |
Installation: Clean mating surfaces. Coat joint surfaces on end cover with Atmosit or Curil K 2. | |
Coat joint surfaces on timing case cover with Atmosit or Curil K 2. | |
Vehicles after change point in 1982 REMOVING AND INSTALLING OIL PAN Take off drive belt for alternator. Unscrew alternator and swing aside. Unscrew bolt (1). Loosen bolts (2 and 3). Installation: Tighten drive belt and check tightness with Special Tool 11 5 020. | |
Take off drive belt for power steering pump. Unscrew power steering pump and remove bolts (5). Installation: Do not tension console when installing - use spacers (4), see 32 41 131. Tighten drive belt and check tightness with Special Tool 11 5 020. 32 41 131 | |
Unscrew plug and drain coolant partially. Drain engine oil. Installation: Add coolant**. Add engine oil**. ** See Service Information of Gr. 00 | |
Unscrew bolts (6) and nut (7). Remove holder toward inside. | |
Unscrew cover / reinforcement plate. Unscrew and remove oil pan bolts. | |
Unscrew both engine mounts. Disconnect wire (8). Installation: Tightening torque*. * See Specifications | |
Disconnect water hose (2) and apply Special Tool 11 0 020. Lift engine. | |
Swing out the console and tie down. Unscrew remaining oil pan bolts. | |
Remove oil pan - turn connecting rods of cylinders 5 and 6 to the highest position and press stabilizer away. | |
Installation: Clean sealing surfaces. Replace oil pan gasket. Coat joint surfaces on timing case cover and | |