REMOVING AND INSTALLING EVAPORATOR HOUSING
Disconnect minus lead at battery.
Remove and install shelf - 51 16 200.
Detach glove compartment joints.
Drain refrigeratn at valve slowly - observe
safety regulations!
Remove no-drip tape.
Detach refrigerant lines at evaporator.
Importan: Plug refrigerant lines with
sealing plugs without delay.
Installation: Coat threads with rrefrigerant.
Use copper seals only once.
Discharge and charge air conditioner -
64 50 009.
Wrap no-drip tape around refrigerant lines
after leak test to prevent condensation.
Tighten to specified torque¹).


Siehe auch 51 16 200
Siehe auch 64 50 009
Siehe auch ¹) See Specifications
63064059 - click to zoom
 
Detach rear bracket.

63064060 - click to zoom
 
Loosen left and right bolts.

63064061 - click to zoom
 
Disconnect plug between evaporator and heater
controls.

63064132 - click to zoom
 
Disconnect wires and plug connectors, and
unscrew temperature sensor carefully.
Lift evaporator housing and remove it toward
the rear carefully.
Installation: Slide in temperature sensor up to
stop, being careful not to bend it off.
Connect wires according to wiring diagram.

63064062 - click to zoom
 
Vehicles after change point in 1982
REMOVING AND INSTALLING
COMPLETE EVAPORATOR
HOUSING
Discharge prerssure in air conditioner with help of a valve core remover.
Installation:
Discharge, charge and check air conditioner for leaks after finishing
installation.

2864646 - click to zoom
 
Remove glove box - 51 16 360.
Remove instrument panel trim at bottom left 51 45 180.
Remove tray - 51 16 200.
Unscrew screws.
Pull off plug on light.
Remove trim panel.


Siehe auch 51 16 360
Siehe auch 51 45 180
Siehe auch 51 16 200
63051413 - click to zoom
 
Unscrew screws (1) and take off impact switch.
Installation:
Don't forget spacer (3) between holder (2) and cross member.

2864639 - click to zoom
 
Remove insulating compound (1).
Unscrew both pipe connections (2 and 3).
Insert plugs in open connections immediately .
Installation:
Replace gaskets.
Tightening torque*.
Apply insulating compound again.


Siehe auch * See Specifications
2864669 - click to zoom
 
Cars with Additional Air Conditioner:
Cut off straps.
Disconnect capillary tube connection.
Installation:
Replace gasket.
Tightening torque*.


Siehe auch * See Specifications
63064136 - click to zoom
 
Disconnect relay socket (1) with relay.
Pull off plug (2).

2864670 - click to zoom
 
Pull off plug (2) on temperature sensor (1).

2864671 - click to zoom
 
Unscrew screws (1 and 2).
Remove bracket (3).

2864038 - click to zoom
 
Unscrew screw (1) on left and right sides.

2864039 - click to zoom
 
Lift and remove evaporator housing.
If applicable, open fasteners on left and right sides.

2864040 - click to zoom