REPLACING SIDE MEMBER COVER
Read "Introduction"!
Remove front seat with height adjuster, inner
strip, rubber seal, rear seat, rear side trim as
req., striker, entrance panel, door pillar panel,
door pillar trim as req., carper as req., and
entrance rail strip.

 
Cut through cover along line.

63041061 - click to zoom
 
Remove scrap metal.

63041062 - click to zoom
 
Align mating surfaces, grind bright on both
sides and coat with powdered zinc paint.

63041063 - click to zoom
 
Grind mating surfaces of new cover bright on
both sides.

63041064 - click to zoom
 
Make up reinforcement plates for front
connection and spot weld.

63041065 - click to zoom
 
Make up reinforcement plates for rear
connection and spot weld.

63041066 - click to zoom
 
Align cover and tack weld.

63041067 - click to zoom
 
Weld cover with shielded arc welder.

63041068 - click to zoom
 
Spot weld cover.

63041069 - click to zoom
 
Grind down welding seams and tin joints.

63041070 - click to zoom
 
Spray cover with Bodyplast.

63041071 - click to zoom
 
Vehicles after change point in 1982
REPLACING SIDE MEMBER
COVER
Refer to information on page 41 - 001.
Remove front seat with height control, inner
ornamental strip, rubber seal, rear seat, rear
side panel trim partially, striker, plate on
entrance, plate on door pillar, door pillar
trim partially, carpet partially and strip on
entrance.

 
Cut off cover along line.

63041061 - click to zoom
 
Remove scrap metal.

63041062 - click to zoom
 
Straighten and grind both sides of mating
surfaces, and coat with zinc dust paint.

63041063 - click to zoom
 
Grind both sides of mating surfaces on new
cover.

63041064 - click to zoom
 
Make up and spot weld reinforcements for
front connection.

63041065 - click to zoom
 
Make up and spot weld reinforcements for
rear connection.

63041066 - click to zoom
 
Fit in and tack weld cover.

63041067 - click to zoom
 
Inert gas weld cover.

63041068 - click to zoom
 
Spot weld cover.

63041069 - click to zoom
 
Grind down welding seams and tin out
connections.

63041070 - click to zoom
 
Spray anti-drumming compound on cover.

63041071 - click to zoom