Vehicles after change point in 1982 DISASSEMBLING/ASSEMBLING COMPLETE SYNCHROMIZATION - Output Shaft Removed - Disassemble output shaft (see 23 21 554). All synchromesh rings are identical and coated with molybdenum on the inside. Check distance* between synchromesh ring and clutch. Measure in area of stops. Synchromesh rings should bear uniformly all around. 23 21 554 * See Specifications | |
Disassemble synchronization. Pressure piece (1) Spring (2) Ball (3) Installation: Bore (4) in operating sleeve must be aligned with ball (3). | |
Installation: Install all springs, pressure pieces and balls Important! Curved surface of pressure pieces faces the operating sleeve. Install guide sleeve that half of it is in the operating sleeve. Press in balls far enough until the guide sleeve can be pressed into the operating sleeve. |