REMOVING AND INSTALLING/SEALING ALL INTAKE NECKS Disconnect ground wire at battery. Loosen hose clamp. Installation: Install hose clamp that mounting screw faces up. Pull off plug (1). Detach air cleaner housing at wheel house. Drain coolant. Installation: Bleed cooling system 17 00 039. 17 00 039 | |
Up to 1980 Models: Pull off vacuum hoses ( 2 ... 4). Disconnect hoses (5 and 6). Disengage pull rod (7) at top and bottom. Installation: Adjust accelerator cable 35 41 421. * See Specifications | |
Pull off vacuum hoses (8and 9). Disconnect hoses (10 ... 12). Pull off plug (13). Remove EGR valve 11 71 501. 11 71 501 | |
Version with Automatic Transmission: Detach accelerator cable and remove holder. Lift out accelerator cable on suspension. Installation: Adjust accelerator cable 24 00 004. 24 00 004 | |
Detach throttle housing. Installation: Replace gaskets. | |
From 1980 Models: Detach hoses (1 ...4). Pull off plug (5). Loosen clamps (6). Disconnect fuel line. Detach accelerator cable (7). | |
Disconnect sccelerator linkage (1). Cars with Tempomat Speed Cruise Control: Detach accelerator cable. Unscrew bracket (2) on both sides. Pull off wires on throttle switch. Detach hoses (3 ... 6). | |
Detach hoses. | |
All Models: Detach intake pipes at intake necks. Up to 1980 Models: Detach throttle bypass valve. Installation: Use washers behind holder. Mount ground wire (1). Replace gaskets. | |
Disconnect collector at brackets. | |
Remove collector with intake pipes. Installation: Replace gaskets. | |
Pull off plugs on fuel injectors (1 ... 6). | |
Remove fuel injectors. | |
Fuel Injector Installation Layout: Screw (2), washer (3), insulator (4), holder (5) and insulator (6). Check seal (7), replacing if necessary. | |
Up to 1980 Models: Pull off plugs from coolant temperature sensor, temperature time switch and temperature switch. | |
Pull out wire harness through opening in intake nech upward. Detach warm water hose from branching flange. Detach return line from intake necks. Detach intake necks from cylinder head. Installation: Replace gaskets. Adjust engine idle speed and CO level 13 00 054. 13 00 054 |