CAVITY SEALING AND UNDERCOATING
Treat entire car.
Refer to preparation instructions!
Protect wheels with covers¹).
A) Cavity Sealing:
Insert spray tube fitted with pertinent nozzle
in cavity as far as possible (in all directions).
Star spray action and pull out spray tube slowly
and uniformly to guarantee a full and uniform coat.
Spray Nozzles Required:
RS = Round stream slotted nozzle
F = Flat stream nozzle
¹)Source of supply: HWB

 
Front cross member.

63097010 - click to zoom
 
Engine carrier

63097011 - click to zoom
 
Engine carrier at left and right from engine compartment.

63097012 - click to zoom
 
Left and right front wheel house brace.
Remove plug and insert plug in hole again after
application of sealing compound.

63097013 - click to zoom
 
Front side panel at splash wall left and right.

63097014 - click to zoom
 
Drill hole in side member at center.
D = 10 mm (0.394´´).
Note: Dip drill bit in sealing compound to catch
burrs from drilling.
After application of sealing compound insert a
plug dipped in sealing compound in hole.

63097016 - click to zoom
 
Drill holes in left and right doors between inside
of door and rubber seal.
D = 10 mm (0.394´´)
A = 210 mm (8.268´´)
B = 150 mm (5.905´´)

63097015 - click to zoom
 
Left and right rear spring strut mounts.
Remove plugs and plug holes again after application
of sealing compound.

63097017 - click to zoom
 
Side and cross members underneath trunk.

63097018 - click to zoom
 
Left and right A pillars.
Remove door contact switches (1) and, if applicable,
speakers.

63097019 - click to zoom
 
Left and right rear side panels and wheel houses.
Take off rubbing strips.

63097020 - click to zoom
 
Left and right front spring strut mounts.

63097021 - click to zoom
 
Cowl panel at left and right.

63097022 - click to zoom
 
Left and right side panels through radiator grill.

63097023 - click to zoom
 
Left and right side panels and wheel houses.
Take off side trim panels.

63097026 - click to zoom
 
Engine hood braces through openings provided.

63097024 - click to zoom
 
Trunk lid braces through openings provided.
Detach trunk lid trim on both sides as required.

63097025 - click to zoom