DISASSEMBLING/ASSEMBLING STARTER - Starter Removed -
Remove solenoid 12 41 511.
Remove mounting screws (1).
Take off dust cap (2).
Remove lock washer (3), shims (4) and seal (5).
Installation: Take up armature axial play with
shims (4) leaving 0.10 to 0.15 mm (0.004 to 0.006´´)


Siehe auch 12 41 511
63012052 - click to zoom
 
Unscrew pole housing bolts (6) and pull off cap (7).
Lift off plus brushes (8) and remove brush holding plate (9).
Installation: Note location of brush holding plate (9).
Pole housing bolts (6) must be inserted through
locating slots in brush holding plate (9).
Guide field coil wires into rubber seal.
Check commutator bearings.

63012053 - click to zoom
 
Detach pole housing at drive bearing.
Unscrew intermediate bearing bolts (10).
Installation: Watch location of pole housing.
Groove in pole housing faces rubber tab.
Lock bolts (10) with Loctite No. 270.

63012054 - click to zoom
 
Remove rubber seal (11) and washer (12).
Unscrew engaging lever bearing bolt (13).
Installation: Tabs on washer (12) and rubber
seal (11) face armature.

63012055 - click to zoom
 
Pull armature out of drive bearing.
Remove engaging lever (14).
Installation: Install engaging lever (14) that engaging
ring (15) is between tabs of engaging lever.
Lubricate engaging lever with Bosch Ft 2 v 3
silicone grease.

63012056 - click to zoom
 
Push back thrust ring (16).
Remove circlip (17).
Pull off starter gear (18) and bearing bracket (19).
Installation: Coat coarse threads, engaging ring
and intermediate bearing with Bosch Ft 2 v 3
silicone grease.
Pull thrust ring (16) over circlip (17).

63012057 - click to zoom